API RP 1646 3rd Edition

Current Revision
Safe Work Practices for Contractors Working at Retail Petroleum/Convenience Facilities

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API RP 1646 3rd Edition

The purpose of API RP 1646 (Safe Work Practices for Contractors Working at Retail Petroleum/Convenience Facilities) is to provide recommended minimum safety procedures and guidelines for maintenance, construction, and other work activities performed by contractors at retail fuel and convenience facilities.

The core objective is to raise awareness of specific safety issues in this unique, high-hazard environment and to promote best practices that prevent accidents, injuries, and property damage.


Typical Usage

This Recommended Practice (RP) is typically used by facility owners, general contractors, and subcontractors working at retail petroleum sites, such as gas stations, service stations, and convenience stores with fueling operations. It serves as a foundational safety document often supplemented by federal, state, and local regulations (like OSHA).

Key uses and topics covered include:

  • Job Safety Analysis (JSA): It details how to develop a task-specific JSA that must be completed before any maintenance or construction work begins.
  • High-Risk Activities: It provides specific safety guidance for known high-hazard tasks, including:
    • Confined Space Entry (e.g., entering storage tank sumps).
    • Hot Work (e.g., welding or cutting near fuel systems).
    • Ground Disturbance / Excavation (e.g., digging near underground storage tanks and piping).
    • Work at Heights and Lifting Operations.
  • Regulatory Compliance: The RP highlights many of the applicable requirements from the Federal Occupational Safety and Health Administration (OSHA) that contractors must comply with while working in these environments.
  • Training: It forms the basis of contractor safety training programs, such as the API WorkSafe Program, to ensure personnel are aware of the unique risks associated with working near petroleum storage and dispensing equipment.
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